Polyurethane Foam Solutions \

Production Foam Moulding

With high and low-pressure PU foam machines, carousels, turntables and robotic pouring Rojac Urethane Ltd offer a full production foam moulding service.

CNC Milling and Moulding of all PU Foams

Rapid Response Quotes

Bespoke Hardness Reports

Prototype to Production

Production Foam Moulding Rojac Urethane

Production moulders of all PU foam systems for a wide variety of market sectors.

Foam systems moulded in production include HR flexible foams for automotive seating, headrests, armrests and soft trim, integral skin (self-skinning) PU foams for armrests, grab handles, seating etc. CMHR foams for mass transit seating, graphite foams for rail and aerospace seating and rigid foams for insulation and structural components.

Working with OEM's and Tier 1's for many market sectors including Automotive, Aerospace, Military, Marine, Taxi, Mass transit and Medical.

ISO: 9001: 2015 accredited and quality approved by many prestigious blue-chip customers.






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    Full production tooling design and manufacture including aluminium and steel production foam mould tools.

    • 2/3 shifts - up to 24-hour production.
    • High-pressure foam machines.
    • Low-pressure foam machines.
    • Production carousel with Kuka Robot 6 axis.
    • Production turntables.
    • Freestanding mould carriers.
    • Moulded in inserts, wires, clips, hook & loop systems, frames.
    • Dual hardness foams.
    • Advanced product quality planning (APQP).
    • Full PPAP and IMDS support.