Polyurethane Foam Solutions \

Rapid Prototype Foam Moulding

From CAD to moulded production-intent PU foams in typically 7-10 days.
Ideal for Automotive seat foam moulding development.

Dual hardness, moulded in inserts including trim wires, hook & loop systems, wireframes and clips, production-intent foams for trim development, comfort trials and H point adjustment, DV builds, including variable hardness and density.

CNC Milling and Moulding of all PU Foams

Rapid Response Quotes

Bespoke Hardness Reports

Prototype to Production

Rojac Rapid Prototype foam moulding page

1. Rapid Quote

Send us your CAD data in IGES STEP or Catia and we will quickly provide you with a competitive quotation for our rapid tooling and moulding services. If you have no data we can scan an existing part back to CAD.

2. Rapid tooling design & manufacture

Rapid tooling designed and manufactured in days not weeks.

3. Rapid Foam Moulding

  • Hardness and density varied as required
  • Dual hardness
  • Moulded in inserts.
  • Used in the development of many new automotive projects

4. PU Foam Testing

Parts hardness tested and full graphical reports supplied.

Prototype foam moulders specialising in seat foam development.






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    Design changes? No problem rapid tooling can be modified material on or off.

    This process has been successfully used for many seating projects allowing our customers to rapidly develop seat designs, foam hardness and comfort trials in a fraction of the time traditionally taken to develop seating for new vehicles.