Polyurethane Foam Moulders

Milling and Moulding of all PU Foams
Flexible - Rigid - Integral Skin

Rojac is a UK West Midlands based prototype and production PU moulders
from first off and low volumes right through to full production foam moulding

Polyurethane Foam Moulders

Milling and Moulding of all PU Foams
Flexible - Rigid - Integral Skin

Rojac is a UK West Midlands based prototype and production PU moulders
from first off and low volumes right through to full production foam moulding

The complete end-to-end solution

UK based PU Foam moulders from development through to prototype and full volume production foam moulding.

Specialist Polyurethane Development

Specialist
Polyurethane
Development

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Specialist Polyurethane Development

With a wealth of experience in PU foam technologies Rojac have the capability and knowledge to develop, prototype and production mould your polyurethane projects.

Working from CAD data, samples, drawings or even just sketches we will advise on tooling and PU foam systems to suit your requirements.

Collaborating with our or polyurethane raw material suppliers we can advise materials based on your parts requirements, we also develop new and variations of existing PU systems pushing the boundaries on hardness, dual hardness, densities, flame redundancy, durability, inserts and more.

With an in-depth knowledge in PU foam moulding Rojac offer a first class service in tooling design, manufacture and PU foam moulding to a wide variety of industries and a broad range of applications.

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Product Development Prototyping

Product
Development
Prototyping

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Product Development Prototyping

Prototype milled foams CNC machined to CAD data for one off quick prototypes and low volumes.

Foam mouldings typically in 7-10 days from CAD to moulded PU part, comfort and trim trials, quick and cost-effective modifications to tooling to allow fast product development.

  • Production representitive parts in days
  • CNC machining foams, EPP, modelboards, polystyrene
  • Dual hardness
  • Moulded in inserts, wires, clips, hook & loop systems
  • Multiple parts with a range of hardness and density
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High Volumne Production

High
Volume
Production

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High Volume Production

Full volume production foam moulding utilising robotic 6 axis pouring and production carousels, mould turntables and aluminium production PU foam tooling.

Production mould tools designed and UK manufactured in short lead-times.

Specialists in full volume specialist programmes and technically challenging parts.

Covering a multitude of sectors

Our extensive polyurethane foam moulding facilities include moulding dual hardness HR flexible PU foam, fire retardant crib 7 graphite foam, fire retardant crib 5 melamine CMHR foam, Integral skin foam and rigid foams for a wide variety of market sectors including:

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Rapid Prototyping

CNC Milling and Moulding of PU Foams

Prototype low volume milling and moulding of PU foams from 3D CAD to parts in days

As one of the top PU Moulders in the UK serving a wide variety of market sectors, moulding a diverse range of bespoke products utilising the very latest in polyurethane moulding technologies.

From first off machined prototypes through to development of foams for comfort, trim development and prototype builds onto full production of moulded foam parts.

Prototype 7 axis CNC machining of foams, EPP, PU boards and polystyrene.
Prototype moulded foams to production quality in days not weeks.

Specialists in Automotive seat foam prototypes.

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Working with some of the best manufacturers on the planet...

Rojac x Bentley Motors Rojac x Aston Martin Rojac x Jaguar Land Rover Rojac x Mclaren Rojac x Triumph Rojac x Virgin Atlantic Rojac x Lear Corporations Rojac x Bea Systems